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AVAILABLE FOR IMMEDIATE PURCHASE ALUMINUM/BRASS ROD MILL OPERATION (11708) - $RFQ

Item Number: #00027125
AVAILABLE FOR IMMEDIATE PURCHASE ALUMINUM/BRASS ROD MILL OPERATION (11708)
 
 
 


AVAILABLE FOR IMMEDIATE PURCHASE ALUMINUM/BRASS ROD MILL OPERATION (11708)
 
Stock Code:  11708
Price: $RFQ
Subcategory: 

Plants & Businesses

Manufacturer:  College Research Corp Of
Model:  NO.: 1231
Condition: Used
 
MACHINE # 11708



COMPLETE PLANT LIQUIDATION



**TO BE SOLD AS ENTIRE PLANT OR AS INDIVIDUAL MACHINES**



MACHINERY INTERNATIONAL CORP has available for sale the following brass rod



manufacturing plant. Plant can also be used for extrusion of Aluminum



Products.





The total plant available is sufficient to construct a rod plant capable of



producing 10,000 tons per annum of solid brass rounds, hexagons, octagons



and shaped extrusions within the size range 3.18 mm Dia. to 62 mm Dia.



The detail of the total plant available is as follows:



1) CONTINUOUS CASTER (10766)



Make: Technica Guss

Year: 1974

Type: 250 DR 111 SNE

Serial No: R73.08.200

No of stands: 3 (independent)

Strand Dia: 2 x 8" - 1 x 10"

Holding Furnace Capacity: Usage ~ 6200 kg

HEEL ~ 2000 kg

Electrical Specification:



415 V 3 Phase - Two Inductor Coils (two spare coils)



Holding Furnace: 300 KW 400 A

3 Flying Saws - Each: 22 KW 93 A total

3 Drives - Each: 11 KW 54 A total

1 Hydraulic tilt Unit: 7.5 KW 15 A

3 Fans: 5.5 - 1.5 - 2.2 KW 20 A total

Total Connected Load: 580 A



One Holding Furnace (3 Strands)



Including:

One spare Body (bare)

One spare Inductor (ready)

Two spare Coils

Three spare Front Plates (including Coolers)

One spare W-Channel Mould

One Withdrawal Unit (3 Strands)



Including:

One spare Gear Box (ready

Two spare Hydraulic Drives (ready)

Three Flying Saws



Including:

One spare Unit (ready)

Three Billet Runways

Three Billet stillages



2) CASTHOUSE EQUIPMENT



One (1) Ajax Channel furnaces, 600kW, 5t capacity, 2.5t heel. Melt rate 2 tons



per hour. Comes complete with spare body mounted ready to go on a wheelable



transfer frame as well as having two spare inductors (7387)



One (1) Ajax Channel furnaces, 300 kW, 3 ton capacity, 1 ton heel. Melt rate



600kg/hr. Complete with spare body mounted with inductor ready to go. Also



has two other spare inductors



Two (2) vibratory feeders for loading furnaces complete with hydraulically



actuated infeed tipping buckets



Two (2) x 3 strand static casting pits with moulds for 150mm Dia. and 200mm



dia.



One (1) 5t Monorail crane for unloading the casting pits



One (1) vibratory dross sieve



One (1) ingot casting conveyor



One (1) only Noble and Lund Billet saw - 15Hp 30" blade Maximum 9" capacity,



3m table



3) EXTRUSION EQUIPMENT (7378)



Billet heater

Make: Maker unknown but utilizes all North



American burner equipment. All gas



train equipment fitted during recent



refurbishment

Year: Manufactured in 1973 and had a major



refurbishment in 1987.

Type: Natural Gas Fired Reverberator Furnace

Current Operating Rate: 1.64 tons/hr. (150 mm Dia. Billet)

Electrical Specification: 415 Volt 3 Phase 50 Hz





Extrusion Press

Maker: Lombard

Type: 4 column, Gatelock type Rod Press

Year: 1958 and refurbished in 1997 with new



PLC, controls and video monitoring

Rating:

Extrusion 1800 US tons @ 3000psi

Closing 134 US tons @ 3000 psi

Return 80 US tons @ 3000 psi

Container Seal 80 US tons @ 3000 psi

Container Open 134 US tons @ 3000 psi

Butt Shear 67 US tons @ 3000 psi

Extrusion speed 1.5 to 38mm/sec

Billet Size : Currently configured for 150mm and



203mm billet. Maximum size available



is 203mm.

Billet Length (maximum): 584mm

Hydraulics: Oilgear

3 main pumps Variable Delivery Oilgear



DV 150. 3 x 200 HP main drive motors.

Electrical Connection: 415 V 3 Phase 50 Hz

Container Heating 30kW

Die Stack: 305mm dia x 213 thick

Electrical Control Omron PLC with PC graphics screen



and press monitor

Major Tools: 3 x Containers and 3 x stems for



150mm billets.

1 x Container and 2 x stems for



203mm dia billet.



Please note that this press is suitable for extrusion of both aluminum and



brass.



Runout Equipment

Comprising:

Initial Table

Single Coiler

Runout Table

Cross transfer table

Saw feed conveyor

Cold product cut to length saw

Coil conveyor

Coil final quench tank

Back end testing device for coil (Nick and Break)

Coil removal capstan

Runout Table: Effective length 30m

Width 400mm

Cast Iron cooling plates

Cooling Table: Effective length 30m

Width of Cooling table 2700mm

Saw Charge Table: Length 25m

Width 400mm

Cutting saw : Donaldson Saw

Range 150mm h x 75mm w (approx.)

Motor 10 HP

Saw Gauge Table: Length 6300mm

Width 400mm

Cutting length range 1600mm- 6300mm

Coiler: Single unit

Drum Size 905mm OD x 618mm ID

Depth 250mm

Drive 1x_.kW MicroDrive variable

speed AC motor drive

Coiler to suit Wire 3.6mm - 20mm dia

Flat to 25.4mm x 3.2mm



Complete with coil off-take conveyor, final water quench unit and nick and



break back end test unit



Electrical Connection: 415V 3 Phase 50 Hz



Ancillary Press Equipment



Comprising : Electric Die Oven - ___kW

1 t electric jib hoist for

tool loading

Die grit blasting machine

Pedestal drill

Tool assembly tables

Tool racks



4) ROD PICKLE (7379)



4 x 600mm wide x 8m long x 750mm deep pickle tanks. Two units stainless



steel, one (1) mild steel and one unit lead and brick lined. One (1)



1.5t overhead travelling crane to service pickle area.



5) ROD DRAWING EQUIPMENT

Brookes single chain rod drawbench complete integral push pointer (7380)

Draw load 25t

Bed length 13m

Speeds 3 speeds electrically switchable.

Pointer load t, 10 HP motor

Motor power 100 HP

Size range 11.11mm to 57.15mm



Bigwood single chain rod and forming drawbench (7381)

Draw load - 20t

Bed length 9 m

Speeds 3 (by gearbox selector)

Motor power 35 HP

Size range 14.58mm to 62mm

Features Has backbench and fittings for use

of single mandrel rod



Schumag combined drawbench (7382)

Size 0

Comprising:

Pre-straightener

Drawbench - Speed 30m/min.

Two plane straightener with coiler attachment

Shear

Runout

Overhead coil hoist for coil removal



Preparation Equipment

One (1) bar miller

One (1) machine pointer - maximum 2" capacity

One (1) Roll pointer 1/16" to " for Schumag

One (1) Welder for Schumag

One (1) Micro Products welder for Schumag

One (1) small machine pointer

One (1) large machine pointer

One (1) Back End Testing station featuring feed racks and Nick

and Break tester and cutoff saw.



6) ROD FINISHING EQUIPMENT

Straightening and Cutting

One (1) Bigwood reeler Model number RMT complete with infeed table and



in line radial Arm cutoff saw, outfeed conveyor and box conveyor.



Capable of 101.6 dia rod. (7384)



One Keiserling and Albrecht reeler (2 work rolls and 5 back up rolls)



with closeable inlet table, kined exit table and suitable for up to



50mm rod.(7385)





One (1) Bigwood Model RS 2 8 roll single plane straightener rated to



1.375" Sq Steel. Complete with infeed table, outfeed rack, roller



conveyor to in-line cutoff saw (7386)



One (1) only 20ton stretcher with integrated inspection table and in



line cutoff saw and packing conveyor.





7) TOOLING

Approximately 1000 Extrusion dies, 50 Extrusion die holders, 400 Extrusion



support tools and an array of drawing and forming dies for finishing of



standard rounds, hexagons, squares, & octagons in ranges 3.96mm to 62mm.



8) CORECO SWARF DRYER (7408)

Manufacturer: College Research Corp of

Butler, Wisconsin

Year of Installation: 1977

Model No.: 1231

Afterburner Model No.: 5003

Dryer Rated Capacity: 2000 Lbs./Hr.



Dryer Specifications:

Size: 1830mm W x 2590mm H x 5030mm L

Weight: 5000 Kg

Fuel: Natural Gas

Elec Demand: 4.6 kW

Zones: Two (2)



Afterburner Specifications:

Size: 1500mm Dia. x 2640mm H

Weight: 8000 Lbs.

Fuel: Natural Gas

Fuel Demand: 2,700,000 BTU/Hr. (maximum)

Capacity: 141 Cubic m/Min.

Retention Time: 0.5 sec @ maximum flow



..........................For Further Information

..................................Contact

............................. Steve McMillan

............................steve@machyintl.com



**PLEASE NOTE - CARE IS TAKEN TO GIVE ACCURATE AND RELIABLE DESCRIPTIONS,

BUT THESE ARE NOT GUARANTEED, AND PROSPECTIVE PURCHASERS ARE ADVISED TO

CHECK ANY VITAL DETAILS***



**PRICE QUOTE AS IS WHERE IS SUBJECT TO PRIOR SALE**



* *ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**
 
This machine is listed for sale by Machinery International Corp located in North Branford, Connecticut
 
Contact the Seller
 
Machinery International Corp
  20 Commerce Drive
North Branford
CT 06471
United States
 
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