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2200 Ton, BREDA, (Rebuilt 1999), ALUM EXTRUSION PRESS, 8" BILLET DIA (12054) - $RFQ

Item Number: #00059118
2200 Ton, BREDA, (Rebuilt 1999), ALUM EXTRUSION PRESS, 8&quot; BILLET DIA (12054)
 
 
 


2200 Ton, BREDA, (Rebuilt 1999), ALUM EXTRUSION PRESS, 8" BILLET DIA (12054)
 
Stock Code:  12054
Price: $RFQ
Subcategory: 

Extrusion Presses

Manufacturer:  Breda
Condition: Used
 
MACHINE# 12054



SPECIFICATIONS:



Manufacturer: Breda

Force: 2200 MT

Year Built: 1977 - Revamped 1999

Billet Diameter: 203 mm (8")

Maximum billet length: 900 mm (35 1/2")

New cylinder 2100 - in storage

Consist of:

Billet furnace - Elhaus

Hot shear - Elhaus

Extrusion press - Breda

Puller - Elhaus

Hot cut saw - Elhaus

Cooling bench & beam conveyor -Reolon

Stretcher - Reolon

Section sawing - Reolon

Cold saw - Elhaus

Sawing bench - Reolon

Dies oven -

Aging oven - Essetindustriale

Automatic loading & unloading of baskets device - Pezzorgna

Profiles packaging device - Pezzorgna



The plant is composed by:



a) Billet heater "Elhaus" built in 1979 with the following characteristics:

- billet diameter: 203 mm (8")

- power: 3000 kg (6613 lbs.) per hour at 460 Deg.

- develop and heater control no. 3 zone

- billet bench for logs load ml.7

- combustible natural gas methane or GPL 500 mm pressure

- heat power installed 850.000 Kcal

- heat retriever no. 1

- Supply voltage: 380 Volt, 3 ph., 50 HZ

- power capacity: 50 KW

The oven has been completely reviewed and controlled by a relays.



b) Hot shear "Elhaus" built in 1979

- billet diameter: 203 mm (8")

- maximum length of billet: 900 mm

- hydraulic power: Kracht

- automatic billet transport cart to the press



The shear is completely reviewed and equipped with a set of spear shears.



c) "BREDA" horizontal extrusion press built in 1977:

- power: 2.200 ton

- container diameter: 210 mm (8 1/4")

- container length: 870 mm (35 1/4")

- Bruninghaus pumps: 3

- pumps capacity: 450 lt./min. each

- Vikers service pumps: 4

- Rexroth pump capacity container: 1

- Rexroth distributors

- Voltage supply: 220/380 Volt, 3 ph., 50 Hz

- power capacity: 650 KW

- cycle downtime: 23 sec.

- prismatic container guides



The press is completely reviewed and has a new electric cubicle with a PLC



control.



d) "ELHAUS" puller, built in 1979

-opening clamp maximum capacity: 200 mm (7.8")

- maximum pulling: 250 kg

- maximum return speed capacity: 380 m/min. (1280 FPM)

- Voltage: 220/380 Volt, 3 ph., 50 Hz

- Electronic pulling control

- PLC control

- Motion with junction box and hydraulic units



The pull is moved by a motor with continuous power and has a Contraves control.

Moving system is by chain and the slide occurs on flow guides.



e) Hot cutting sawing machine at the exit of the ELHAUS press, built in 1979

- sawing length: 900 mm (35 1/2")

- sawing height: 200 mm (7.8")

- blade size: 500 mm (19.6"), hole 30 mm

- movement by hydraulic power

- Voltage: 220/380 Volt, 3 ph., 50 Hz

- power capacity: 5.5 KW

- PLC control

- pneumatic movements: 5 bar



The shear is completely reviewed.



i) Cold-cut saw built by ELHAUS in 1981

- cut length: 900 mm (35 1/2")

- maximum cut height: 200 mm (7.8")

- steel dimensions: 500 mm, hole 30 mm

- Voltage: 220/380 Volt, 3 ph.

- power capacity: 10 KW

- PLC control

- oleodynamic movement: Kracht

- steel lubrication by a spray system



The saw is the kind with upper steel and has been reviewed and soundproofed

The saw is equipped with a new chips-aspiration plant, build by the company



O.M.A.R.; it's composed of a cyclone and a fan with a 15 kW motor.



l) REOLON Custom sawing bench with automated outlet, build in 1998

- maximum cut length: 7000 mm (23 Ft.)

- pack width: 800 mm

- Voltage: 220/380 Volt, 3 ph., 50 Hz

- power capacity: 10 KW

- PLC control

- maximum number of crosspieces: 11

- encoder for the regulation of sawing



The basket built by the company REOLON in 1987 has been completely reviewed



and the handling has been changed from hydraulic into electric with control



on PLC and Inverter.



m) partitioned electric oven to heat the dies, built in 1987

- capacity: no. 10 matrici

- temperature: 450 Deg. C

- Voltage: 220/380 Volt, 3 ph., 50 Hz

- power installed: 60 KW

- limit control with thermocouple



n) gas oven for the profile aging, supplied by the company ESSETINDUSTRIALE



in 1999

- maximum aluminum charge: 12,000 kg (26,455 lbs.)

- baskets for the profiles charge maximum 4,000 kg (8,818 lbs.)

- baskets for the profile charge no. on four lines: 12

- maximum section length: 7,000 mm (23 ft.)

- oven dimension: 7.300 mm x 3650 mm x H. 2750 mm

- process air temperature: 200 Deg. C

- charge warming time: 1-1.5 ore

- thermal productivity: 85%

- thermal power installed: 550.000 Kcal/ora

- Voltage: 220/380 Volt, 3 ph., 50 Hz

- electric power installed: 110 KW

- charge handling by chain system



o) automatic plant for the load and unload of the baskets in the aging oven



supplied by the company PEZZORGNA, builded in 1999, set up with the following



elements and with the followings characteristics:



- portal flow structure overhead travelling cranes n.2

- automatic overhead travelling cranes n. 2

- grab system to hook the basket 2 n. 2

- maximum carriage: 2000 kg

- translation control and uplift no. 2 inverters

- moving and serial commun. management no. 1 PLC

- power installed: 15 kW

- Voltage: 220/380 Volt, ph., 50 Hz



p) plant for the ground handling of empty and full baskets, supplied by the



company PEZZORGNA in 1999, set up with the following elements and with the



followings characteristics:

- motorized longitudinal chains n. 8

- transverse moving chains with uplift n. 5

- unstacker for empty baskets

- longitudinal rollers n. 12

- crossover chains n. 3

- Q.E with PLC control and moving management n. 1

- Voltage: 220/380 Volt, 3 ph., 50 Hz



q) plant for the packaging of profiles, supplied by the company PEZZORGNA,



BUILD IN 1992 AND 1997, set up with the following elements and with the



followings characteristics:



- pantograph oleodinamic uplift groups no. 2

- laysheet "S.P.F.1" no. 2

- Feeder "F.B.2." no. 1

- autom. device for packages draw no. 1

- pile on conveyor belt no. 4

- piston rod arms and grabs anti turnover no. 4

- advance control inverter with electric feature

- motor gearbox: 1.5 HP

- motorized roller type "F.R." no. 1

- advance control inverter with electric control

- true systems no. 3

- motor gearbox: 0.5 HP

- maximum advance speed: 40 mt./min.

- "Double roll" wrapper no. 1

- fuzzy paper rolls dimensions: est. 1100 mm, foro 350 mm

- speed adjustment electric inverter

- surmount adjustment mechanical variator

- motor power: 2 HP

- advance speed from 0 to 32 mt./min.

- "N.M.P.3" tape machine no. 1

- scotch tape rolls dimensions est.140 mm, foro 75 mm H.19

- maximum advance speed: 32 mt./min.

- motor power: 0.5 HP

- packing machine no. 1

- idler rolls roller: 8 mt

- elevators no. 6

- tying devices no. 2

- pinch-roll no. 1

- acceleration ramp control electronic controlled inverter

- motor reducers no. 5

- total motor power: 4.5 HP

- package dimensions: maximum width 800 mm - maximum height 650 m

- maximum package weight: 2000 kg



r) "REOLON" cooling bench and beam conveyor, built in 1993

- shutter roller length: 46 mt (150 ft.)

- fore bench length: 8 mt (26 ft.)

- cooling bench: 42 mt (137 ft.)

- gap between fixed and mobile shaft: 1 mt

- Voltage: 220/380 Volt, 3 Ph. 50 Hz

- power capacity: 50 KW

- PLC control

- materials get through with aluminum, graphite and lining



The bench is new, not used yet.



s) REOLON automatic and oleodymamic stretching machine, built in 1993

- stretch capacity: 25 ton

- clamp height: 200 mm (7.8")

- service by conveyor belts: 1 mt

- maximum stretch length: 42 mt (137 ft.)

- Voltage: 220/380 Volt, 3 ph., 50 Hz

- power capacity: 30 KW

- PLC control

- safety equipment



The stretching machine is new.



t) Packing bench complete with rolls path for sections sawing

- built by REOLON in 1993

- bench for packing form width: 900 mm

- bench for packing storage length: 900 mm

- rolls path for sawing length: 1000 mm

- length: 42 mt (137 ft.)

- Voltage: 220/380 Volt, 3 ph., 50 Hz

- power capacity: 10 KW



The equipment is new.



**PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE**



**ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**
 
This machine is listed for sale by Machinery International Corp located in North Branford, Connecticut
 
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Machinery International Corp
  20 Commerce Drive
North Branford
CT 06471
United States
 
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