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1850 Ton, BALDWIN INNOCENTI, (Rebuilt 1999), ALUM EXT PRESS, 7" (178 mm) (12053) - $RFQ

Item Number: #00059117
1850 Ton, BALDWIN INNOCENTI, (Rebuilt 1999), ALUM EXT PRESS, 7&quot; (178 mm) (12053)
 
 
 


1850 Ton, BALDWIN INNOCENTI, (Rebuilt 1999), ALUM EXT PRESS, 7" (178 mm) (12053)
 
Stock Code:  12053
Price: $RFQ
Subcategory: 

Extrusion Presses

Manufacturer:  Innocenti-Press
Condition: Used
 
MACHINE# 12053



SPECIFICATIONS:



Manufacturer: Baldwin Innocenti

Year Built: unknown

Rebuilt: 1999

Force: 1850 Ton

Billet Dia.: 178 mm (7")

Billet furnace & hot shear

Extrusion press

Run-out handling system

Puller

20 Ton Stretcher

Crate loader

Packing line



1850 TON PRESS

Manufacturer: Innocenti press, revamped in 1999

Main cylinder + 1 forged: 3 new columns, lined for pre-loading

New reaction plate + 1 forged: 650mm (25.5") thick

New bottom shears with reinforced adjustable bushes

Complete bed replaced: Horizontal mobile shank with fixed block

Billet pusher in hyd. container: Grinding of main piston and new bushes

Revamping carried out by Demag Italimpianti in August 1999



Fitted with:

Unistation with 2 die drawers

2 Oilgear PVV pumps

1 booster pump with continuous filtering

1 Oilgear PVWJ container closing pump

1 pilot pump, 50 bar

1 Rexroth pump for loading billets and maneuvering when empty

1 oil-cooling pump with Alfa Laval platetype

heat exchanger: 305 mm (12") Oilgear valve

Maximum pressure: 240 bar

178 mm (7") diameter billets & maximum length 820 mm (32.2")

Hydraulics consists of 3 panels with Rexroth logical elements included

Installed power: 500 kW

Current output rate: 1200 kg/hour

changing about 15 dies over the course of 8 working hours

Complete with all electrics (power cabling and equipment)

Omron PLC (replaced in 2008) and control panel



BILLET FURNACE AND SHEARS

Billet furnace and hot shears (1985) 178mm (7") diameter billets

Furnace length: 10 m (33 Ft.), 3 zones w/heat recovery

Stainless steel rollers with billet pusher

3 thermocouples

Fuel: natural gas (0.5 bar)

Kromschroder gas valves

Complete with electrics (replaced in 2010) and Allen Bradley PLC and



supervisor on press control panel

Hot shears with mobile blades at delivery and billet gripper at infeed to



detect cracks and calculate waste

Installed power: 25 kW



EXTRUSION TABLE

The table is 44,800 mm (147 Ft.) long

Built by OMAV (1997)

It comprises double puller with segments with steel cable puller driven by DC



motors - ABB

Kevlar conveyor belts, 60 mm (2.36") wide x 8 mm (0.314") thick

belt length: 800 mm (32")

Rollers under the puller, Kevlar, 50% motorized

20 ton stretchers requiring just 1 operator

Mobile hot shears at press delivery: range 3400 mm (134") to 7400 mm (24 Ft.)

Fixed hot shears at press delivery: 8400 mm (27.5 Ft.)

cold shears after stretching; length:750 mm (29.5") max.

section height: 100 mm (4")

complete with swarf remover and extract table box for emptying

complete with control electrics with motor drive and controlled by Omron PLC



with control panel next to that for the pump

Installed power: 130 kW



CRATE LOADER

Machine installed in 1997 placed after shears, with size block

It handles variable section length: 2700 mm (9 Ft.) to 6900 mm (23 Ft.)

It layers blanks with full-length cardboard or paper dividers to protect



products during transit

Fitted with ORI fork-lift under crate

capacity: 2000 kg (4,409 Lbs.) maximum

Complete with control electrics with motor drive controlled by Omron PLC



PEZZORGNA PACKING LINE

It is composed by 6 packing stations,with parking for two baskets, in waiting



and working position.



Each station has a hydraulic lifter with a maximum load of 2500 kg (5,511



Lbs.), with automatic change, by motorized chains and exit roll-way for empty



baskets.



The pack is formed over trolleys, that moves on a motorized roll-away, that



automatically feeds the strapping machine.



Exit chain for finished pack, with two exits (right and left), each of them



equipped with a 2500 kg (5,511 Lbs.) automatic weighing system and paper card



printing system.



The six packing systems are positioned in two rows:



three on the right and three on the left, with a central roll way, feeding the



strapping machine.



Dimensions of the packs: 550 mm (22") x 550 mm (22")

with 3-4 or 5 woods, pre-cut wooden battens to 1300 mm (51") each and FROMM



steel automatic strapping machine, with a 50 kg spool.



1800 TON EXTRUSION LINE - SPARE-PARTS LIST

SPARE-PARTS: 1800 TON PRESS

2 containers complete with bushes

2 pressing shanks

5 pressing blocks

1 side piston with bushes

2 container pistons complete with sleeves

1 container piston rod

1 Oilgear PVV pump (also acts as spare for the 1360 ton version)

1 Oilgear container closing pump (also acts as spare for the 1360 ton version)

1 Wichers turbo pump

1 billet pusher in container + 2 rods

1 shank moving pump

20 electrical resistances for container

8 Rexroth logical valves

6 Duplomatic pilot valves

Gaskets for all cylinders, including main piston

Pump filters and booster pump filters

2 blank cutting blades

1 billet loading piston

1 reduction gear with billet loading motor

1 motor, 200 HP

1 air cooling circulation pump (also acts as spare for the 1360 ton version)

1 booster pump with motor (also acts as spare for the 1360 ton version)



SPARE-PARTS FOR EXTRUSION TABLE

2 reels of steel cable for puller slides: 140 m (460 Ft.), 7 mm (0.27") dia.

20 Kevlar mats, 550 Deg. C K1

20 Kevlar mats, 550 Deg. C K2

20 conveyor mats to stretcher, maximum 60 Deg. C

20 stretcher rollers

20 Kevlar mats, under puller



BILLET FURNACE AND SHEARS

3 roller cassettes for hot area with 20 rollers and bushes

3 roller cassettes for cold area with 20 rollers and bushes

2 gas valves

1 gas pressure reducer

1 billet loading piston + 2 rods

1 billet pusher piston on cradle



SPARE ELECTRONICS FOR PANEL REPLACED IN 2008 - BILLET FURNACE

2 converters replaced by heat resistors

1 soft-starter

1 power unit: 24V DC input - 10V DC input

1 Allen Bradley 24V DC Compact Logix CPU

1 Allen Bradley analogical board, 8 channels

1 Allen Bradley 32 input board

1 Allen Bradley 16 output board

1 power unit for Allen Bradley 2



**PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE**



**ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**
 
This machine is listed for sale by Machinery International Corp located in North Branford, Connecticut
 
Contact the Seller
 
Machinery International Corp
  20 Commerce Drive
North Branford
CT 06471
United States
 
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