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9" (228mm) 12 STRAND ALUMINUM BILLET CASTER (10260) - $RFQ

Item Number: #00001212
9&quot; (228mm) 12 STRAND ALUMINUM BILLET CASTER (10260)
 
 
 


9" (228mm) 12 STRAND ALUMINUM BILLET CASTER (10260)
 
Stock Code:  10260
Price: $RFQ
Subcategory: 

Continous Casting Machines

Manufacturer:  D-C-Casting
Condition: Used
 
MACHINE #10260



SPECIFICATIONS:



SAS BILLET CASTING SYSTEM COMPRISING REMELT FURNACE, D.C. CASTING MACHINE,



HOMOGENIZING FURNACE, AIR COOLING STATION, FURNACE CHARGING MACHINE,



HOMOGENIZING LOAD TABLES AND LOG SAW.



TECHNICAL DETAILS:



ITEM 1: ONE - 5 TON DIRECT OIL FIRED LIP AXIS



TILTING TYPE ALUMINUM MELTING FURNACE



THE FURNACE DESCRIBED IS DESIGNED FOR REMELTING AND ALLOYING OF ALUMINUM



EXTRUSION SCRAP, INGOTS, BILLET ENDS AND CUT-OFFS IN CONJUNCTION WITH A D.C.



CASTING MACHINE FOR THE PRODUCTION OF ALUMINUM BILLETS.



THE CHARGING OF THE FURNACE TO BE CARRIED OUT BY CUSTOMER'S FORK LIFT TRUCK.



AT THIS STAGE, DETAILS OF SPECIAL CHARGING BOXES ARE NOT AVAILABLE, HOWEVER,



ON CLARIFICATION OF CUSTOMER'S REQUIREMENTS WE SHALL BE PLEASED TO QUOTE THE



ADDITIONAL COST INVOLVED.



FURNACE DIMENSIONS:



INSIDE LENGTH OF CHAMBER: 3000mm (118")

INSIDE DIAMETER OF CHAMBER: 2000mm (79")

TOTAL LENGTH OVER STRUCTURAL STEEL: 4300mm (169")

OVERALL HEIGHT OVER DOOR GEAR: 3700mm (146")

DIMENSIONS OF CHARGING DOOR OPENING: 1000mm x 1000mm (39" x 39")

FLUE INSIDE DIMENSIONS: 600mm x 450mm (24" x 18")

FLUE OUTSIDE DIMENSIONS: 750mm x 600mm (30" x 24")

DISTANCE FROM CENTER LINE FURNACE

TO CENTER LINE TILTING AXIS: 1800mm (71")

HEIGHT OF TILTING AXIS ABOVE FLOOR: 1000mm (39")

DEPTH OF FOUNDATION PIT: 400mm (16")

HEIGHT OF DOOR SILLS ABOVE FLOOR: 1000mm (39")

DEPTH OF METAL WITH 5 TON CAPACITY: 700mm (28")

FREEBOARD (METAL LEVEL TO SILL AND

TILTING AXIS): 70mm (2.7")

TILTING ANGLE INCLUDING OVER-TILT: 33? (1?)



GENERAL DATA:



MATERIAL OF POURING SPOUT: HEAT RESISTING CAST IRON

WEIGHT OF SHELL: 6,000 KG (13,228 LBS.)

WEIGHT OF REFRACTORIES: 30,000 KG (66,139 LBS.)

TOTAL WEIGHT EXCLUDING ANCILLARIES: 36,000 KG (79,366 LBS.)

TILTING SPEED (MAXIMUM): 6 MINUTES FOR FULL FURNACE TILT

266mm/MIN. (10"/MIN.)

TILTING CONTROL (ADJUSTABLE): 100-800 KG/MIN. (220 - 1,764 LBS.)

(6-50 MINUTES)

FURNACE TILTING CYLINDER: 1 PER FURNACE

BORE DIAMETER: 160mm (6")

STROKE: 1600mm (63")

TYPE: FRONT TRUNNION MOUNTED SINGLE ACTING



SPHERICAL ROD EYE END



CHARGING DOOR CYLINDER (1 DOOR PER FURNACE-1 CYLINDER PER DOOR):

BORE DIAMETER: 40mm (2")

STROKE: 100mm (4")

TYPE: FOOT MOUNTED SINGLE ACTING

HYDRAULIC OIL (CUSTOMER SUPPLY): SHELL TELLUS 27 OR EQUAL

WORKING PRESSURE APPROXIMATELY: 100 KG/CM2



ITEM 2: SEMI-CONTINUOUS D.C. CASTING MACHINE

MATERIALS TO BE CAST: ALUMINUM

SIZES TO BE CAST: 12 STRAND 228mm (9") DIA. BILLET OR

18 STRAND DIA. BILLET

MAXIMUM CAST LENGTH: 3.6m (12 FT.)

MAXIMUM CAST WEIGHT: 5 TONS

CASTING SPEED RANGE: 12mm - 254mm/MIN (0.50" - 10")

RAPID UP SPEED OF PLATEN: 1.5m/MIN. (5 FT.)

GUIDING SYSTEM: CHROME PLATED GUIDE BARS

HYDRAULIC CYLINDER: 152mm (6") DIA. SINGLE ACTING PISTON

SYSTEM DESIGNED FOR A WORKING

PRESSURE OF 65 KG/CM2

HYDRAULIC RESERVOIR CAPACITY: 250 LITERS

HYDRAULIC PUMP AND MOTOR: FIXED DISPLACEMENT VANE TYPE

SINGLE PUMP DRIVEN BY 5.1/2 KW

T.E.F.C. ELECTRIC MOTOR

GRADUATION OF DIALS: METRIC



ITEM 3: OIL FIRED SAS HOMOGENIZING FURNACE

HOMOGENIZING FURNACE DATA:

FUEL: LIGHT DISTILLATE FUEL OIL (KEROSENE)

WITH A MAXIMUM SULFURIC CONTENT OF 0.1%

VISCOSITY: 35 SECONDS REDWOOD MAXIMUM

OIL SUPPLY PRESSURE: 3 KG/CM2

MAXIMUM LOAD IN FURNACE: 5 TONS

CHARGE LENGTH: 3.6m (12 FT.)



BILLET/LOG DIAMETER: 175mm x 225mm (7" x 9")

MAXIMUM FURNACE TEMPERATURE: 600? C

TIME TO TEMPERATURE: FOR COLD LOAD IN HOT FURNACE

FIVE HOURS WITH 175mm (7")

BILLET TO 580? C +/- 10? C

LOAD PATTERN:

THE FURNACE IS DESIGNED TO SUIT THE CASTING MACHINE REQUIREMENTS. A FURNACE



LOAD OF 1 CAST CAN BE BUILT INTO A LOAD. THIS CONFIGURATION GIVES THE



OPTIMUM LOAD. LOAD SPACERS SUPPLIED BY CLIENT MUST BE 75mm (3") THICK.



NUMBER OF ZONES IN THE FURNACE: TWO

AIR CIRCULATION FANS: TWO CENTRIFUGAL FANS

AIR CIRCULATION PER ZONE: 35,000 CFM

TOTAL FOR FURNACE: 70,000 CFM

COMBUSTION EQUIPMENT: STORDY HAUCK TYPE NMC NOZZLE MIX BURNERS

TOTAL THERMAL RATING: 45 LITERS/HOUR (PER BURNER)

AUTOMATIC TEMPERATURE CONTROL: WITH RECORDING EQUIPMENT IN FURNACE

THERMOCOUPLES: NI.CR - NI.AL.

SUPPLY CURRENT: 380 VOLTS, 3 PHASE, 50 CYCLES

CONTROL CURRENT: 110 VOLTS, 50 CYCLES

FURNACE OUTPUT: FOR A 3 HOUR METALLURGICAL SOAK PERIOD



OUTPUT FROM SINGLE SHIFT OPERATION



WOULD BE APPROX. 10 TONS/8 HR. SHIFT



DEPENDING ON BILLET SIZE.

DOOR OPENING SIZE: 1350mm W. x 1050mm H. (53" x 41")

OVER HEARTH CHANNELS



ITEM 4: HIGH VELOCITY FORCED AIR COOLING STATION

COOLER DATA: 15 TONS NOMINAL

CLEAR INTERNAL HEIGHT)

INTERNAL WIDTH) TO SUIT ITEM 3

OPENING WIDTH)

NUMBER OF COOLING FANS: 2 - LARGE VOLUME 60,000 CFM TOTAL

COOLING RATE TO 250? C: 300? C/HOUR



PERFORMANCE:



THE FAN CAPACITY IS SIZED FOR A COOLING RATE OF 300? C PER HOUR WHICH IS



BEST SUITED FOR MEDIUM STRENGTH ALLOYS.



THE COOLER DOES NOT REQUIRE SERVICE WATER AND WOULD EASILY MATCH THE



PRODUCTION REQUIREMENTS OF ONE HOMOGENIZING FURNACE AND EVENTUALLY TWO



HOMOGENIZING FURNACES.



ITEM 5: FURNACE CHARGING MACHINE

MAXIMUM DISTRIBUTED LOAD: 15 TONS (NORMAL 12 TONS)



NUMBER OF FORKS: 2

CENTER OF FORKS: 1.000m (3 FT.)

FORK TRAVEL INTO FURNACE: 4.500m (15 FT.)



SIZE OF FORKS: 180mm x 100mm (7" x 4")

HEIGHT TO TOP OF FORKS: 870mm (34")

FRONT OF MACHINE TO FRONT RAIL: 610mm (24")

FORK LIFT: 65mm (3")



OVERALL LENGTH: 5.700m (19 FT.)

OVERALL WIDTH: 2.400m (8 FT.)

OVERALL HEIGHT: 1.500m (5 FT.)

RAIL CENTERS: 4.000m (13 FT.)



ITEM 6: HOMOGENIZING FACILITY LOAD TABLES



THE LOAD/UNLOAD TABLE CONSISTS OF A MILD STEEL FABRICATED STRUCTURE EXTENDING



DOWN TO CUSTOMER'S CONCRETE FLOOR SUITABLE FOR BUILDING UP OR DISMANTLING A



FULL CHARGE OF INGOTS FOR HOMOGENIZING.



THE TABLE ALSO SUPPORTS THE EXTENDED FORKS OF THE CHARGING MACHINE FOR



TRANSFER OF LOADS EITHER FROM THE LOAD TABLE TO FURNACE OR FROM THE COOLER



TO UNLOAD TABLE.



ITEM 6A: LOG SAW INCLUSIVE OF INCOMING AND



OUTGOING CONVEYORS



HYDRAULIC STRAIGHT LINE CUTOFF SAW TO CUT ALUMINUM LOGS FROM 4" (100mm) TO 9"



(228mm) DIAMETER. A 30" (750mm) BLADE WILL CUT 9" (228mm) DIAMETER MATERIAL.



SAW BLADE CAPACITY IS 24" (610mm) TO 34" (864mm) DIAMETER. SAW TRAVELS IN A



STRAIGHT LINE BY MEANS OF AN ACCURATELY SUSPENDED PANTOGRAPH UNIT THAT HAS



TAPER ROLLER BEARINGS FOR THE SUSPENDED ARM. SAW IS ON LEFT HAND SIDE OF



COLUMN.



MOTOR - 20 HP 1285 RPM, T.E.F.C., 3 PHASE, 50 CYCLES, 220/460 VOLTS (INDICATE



VOLTAGE REQUIRED). BUILT DIRECTLY ON THE SAW ARBOR. THE ARBOR SPEED IS 1285



RPM. MAGNETIC STARTER HAS OVERLOAD AND LOW VOLTAGE PROTECTION.



PUMP MOTOR - 2 HP, DELIVERING 500 PSI WITH 13 GALLON CAPACITY TANK. PUMP



CAPACITY IS 6 GPM. SAW STROKE IS INFINITELY ADJUSTABLE FROM 0 - 36" (914mm)



AND THE SPEED OF CUTTING STROKE IS INFINITELY ADJUSTABLE FROM 0 - 800 RPM.



COMPLETE HYDRAULIC UNIT CONTAINED IN THE COLUMN OF THE MACHINE AND THE STROKE



IS OPERATED BY PUSH BUTTON IN FRONT OF OPERATOR. SAW SLIDE ADJUSTABLE



VERTICALLY 8.1/2" (216mm).



TABLE IS CAST IRON, PLAIN, 10" (254mm) WIDE WITH TWO CAST FENCES 6.1/2"



(165mm) HIGH. TABLE HEIGHT IS 31.1/2" (800mm).



CLAMPS - TWO HORIZONTAL HYDRAULIC CLAMPS, ONE ON EACH SIDE OF THE SAW CUT.



SPRAY LUBRICATION FOR SAW BLADE, INCLUDING ADJUSTABLE NOZZLE, MOUNTED ON FRONT



OF SAW GUARD. INCLUDES 6 GALLON TANK AND SOLENOID AIR VALVE WIRED TO STROKE



CIRCUIT FOR APPLYING COOLANT DURING THE CUT ONLY. SAW BLADE NOT INCLUDED.



REQUIRED 1.1/2" BORE AND TWO 9/16" DRIVE PIN HOLES ON 4.3/4" CIRCLE x 180? -



24" (600mm) MINIMUM, 34" (864mm) MAXIMUM.



APPROXIMATE TIME TO CUT THROUGH AN ALUMINUM LOG WHEN FED ON STRAIGHT ROLLS



AND CLAMPED AGAINST FENCE: (SAW BLADE: (750mm) 30" - 60 TEETH .210 KERF)



LOG DIA.: STROKE: CUT AND RETURN CYCLE

6" 9" * : 10 - 12 SECONDS

9" 14" ** : 23 - 27 SECONDS



* BLADE 2.1/4" (533.40mm) BELOW TABLE LINE

** BLADE 1" (25mm) BELOW TABLE LINE



MANUALLY OPERATED INFEED CONVEYOR, 16 FT. (5m) LONG, PLAIN ROLLERS & BACK



FENCE.



OUTGOING CONVEYOR, 4.5 FT. (1.37m) LONG, PLAIN ROLLERS, BACK FENCE & LENGTH



STOP.



**PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE**



**ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**
 
This machine is listed for sale by Machinery International Corp located in North Branford, Connecticut
 
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Machinery International Corp
  20 Commerce Drive
North Branford
CT 06471
United States
 
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